There is a saying that a system is only as good as the sum of its parts. This is especially important when you are operating fluids within a system of hoses. If the liquids (i.e. petrol or gasoline components) are under pressure, any fluctuation in the functioning of the hoses can affect the entire system’s integrity. We know that businesses need high-quality, durable hose fittings general purpose to operate liquid transport trucks and other types of pneumatic systems. We take our role in helping pneumatic systems operators very seriously and conform to the SAE standards that govern our industry. While these are not required of manufacturers like us, they serve as thoughtful benchmarks that influence our work.
Imagine the Importance of Hose Integrity
If you have ever needed to convey fluid through a system such as a gasoline truck, then you know it’s important to have well-built hoses with tight fittings. Well-built hoses and the parts (or fittings) that connect them together combine to provide for safe conduction of liquids. You must have integrity or your system containing fluids can experience one or more leaks, which could have disastrous consequences for humans and the environment. Imagine if your gasoline truck was fitted with a faulty hose and it leaked everywhere while you were driving 1,000 miles to deliver your load. Even though your company probably ensures the load, there could be a loss of thousands of dollars. Insurance doesn’t cover every type of damage that the gasoline leak could cause. Also, if there was any flame around the truck or any gas leakage puddles near the truck while you were taking a rest break, the whole vehicle could ignite and blow up, risking your life and others around the truck.
It’s Important to Monitor Hose Fittings Made for General Purposes
We are a local company that specializes in the manufacturing of custom hose fittings. This is an essential service to companies that use pneumatics in the course of their everyday operations. We thought it would be helpful here to discuss the design and construction of hose fittings for general purposes and how they can become compromised over time. As an owner or operator of a fluid conveyance system, it’s important for you to monitor the conditions of all hose fittings.
The Science of Hose Fitting Design
Hoses conduct liquid from one part of a system to another. There are typically three layers in a hose that can get damaged over time. There is an inner layer, which comes into direct contact with the chemical or fluid that the pneumatic system conveys. There is a reinforcing layer, which provides a degree of insulation and can help keep the temperature at the desired level. Finally, there is an outer layer. All of these layers must be intact for the fluid to stay within the pneumatic system. If the hose is bent to less than the minimum angle specified by the manufacturer, the hose fitting may be damaged and fail to live up to its life expectancy.
Hose Fittings Can Wear Down
Fittings are exposed to normal wear-and-tear based on the requirements of the fluids they convey. For example, hose fittings must withstand fluctuations in temperature and pressure, brushing up against other objects, handling by human hands, and being bent to reach the appropriate destination. With all that being said, hoses have a limited lifespan for which they can serve their owner. When it comes time for your hoses and fittings to break down, it can be hard to source replacement parts, even if they are manufactured according to SAE specifications. There are 16 such specifications currently in use: 100R1 through 100R16. What’s most important in the design and construction of a hose is that the inner tube should be flexible enough for the entire component to bend as needed. The material used in the construction of the inner tube must also accommodate the type of fluid that will be transported within the pneumatic system.
Hose Fittings General Purpose Can Certainly Fail
While you may want to replace one or more hose fittings, there’s a chance that the original manufacturer no longer makes said part or uses different materials to make a similar piece. In this scenario, it helps to work with a local company like ours and to have the part custom-made after we analyze the design and construction of the original part. We are committed to using a careful engineering process to ensure that you get a part with 100 percent usability. We aren’t in the business to manufacture cheap hose fittings general purpose that don’t do their job.
Hose Fittings Are Comprised of Different Compounds
As we stated previously, the innermost tube within a hose must have some flexibility. The materials that are commonly used in the construction of hoses are PTFE (Teflon), thermoplastics, and synthetic rubber. If you have ever used a Teflon-reinforced frying skillet, then you know that this is a common type of insulation with many general uses. The next consideration is that the reinforcing layer of a general purpose hose fitting consists of different material. We have commonly seen this layer made of at least one sheath of textile yarn, spiral-wound wire, or braided wire. The external layer of the hose must be more durable and able to resist weather elements, abrasion, and oil. The materials used for all three layers of one fitting will really depend on the type of surroundings in which the hose will be used.
Get Replacement Hose Fittings General Purpose Today
If you use hose fittings general purpose to operate a pneumatics system, you cannot afford to risk delays in replacement of failing parts. It’s easy to contact our company and discuss the kinds of options presently available to repair or replace any hose fittings that have been compromised. We do only high-quality work and are looking forward to when you contact us to discuss the need for custom hose fittings.